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System Description
The whole production line and related equipment is according to the principle of international high quality standard for cold/hot break tomato sauce with different concentration levels of design.
The whole pure tomato sauce/ketchup/tomato sauce production line mainly includes cleaning machine, choose fruit machine, crusher machine, preheating machine, beating machine, (auxiliary emulsified tank,ingredients mixed tank)evaporator, storage tank, the sterilization machine and aseptic filling equipment,etc.
Equipment Description
| Cleaning、choosing and conveyor system
◎ Tomato into a floating cleaning machine, use of water conveying cleaning； ◎ Roller selection,Spray cleaning device and to sediment device ◎ With a water cycle cleaning pump,water can be recycled； Processing capacity:2-5T/hour； |
Crushing conveyor system
◎ By the elevator into the crushing cavity； ◎ Tooth broken, feed for automatic feeding system； ◎ With the slurry storage tank and governor discharge pump； ◎ Door Security protection and the level of the slurry-bit security protection control； ◎ Processing capacity:2-5T/hour；
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Softening enzyme inactivation system
◎ Bundle heating structure； ◎ Import and export cover fast-mounted for easy cleaning； ◎ With automatic temperature control, low temperature reflow device； ◎ The external is equipped with insulation layer to prevent the loss of heat energy consumption； ◎ Processing capacity:2-5T/hour；
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Beating Refiner system
◎ Structure：high speed rotary dial plate separation refining； ◎ Mesh size: φ0.4-φ1.5mm (selection)； ◎ The adjustment dial plate angle, mesh size, speed, effective separation of different kinds of material； ◎ Automatic separation of the fruit pulp and pomace (skins, seeds)； Processing capacity：single channel 2-5T/hour, dual channel5T/hour；
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Accessories emulsification / ingredients system (selection)
◎ The system is mainly applied to the ketchup or tomato sauce； ◎ The system consists of auxiliary emulsification tank, elevator pump, ingredients mixing tank； ◎ Auxiliary materials proportionally into the emulsification tank refinement, shear, emulsifying； ◎ Mixing tank is equipped with automatic weighing system, it can be set according to the formula ratio； ◎ The ingredients mixing tank and auxiliary emulsification tank are equipped with automatic temperature control device； ◎ Volume：500-5000L/time；
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Circulation evaporation system
◎ Composed of the evaporator, separator, condenser, circulating pump efficiency between pumps or too material control valve, vacuum and drainage system, operating platform, electrical instrumentation and control cabinets and valves, piping and other system； ◎ Cycle is double-effect evaporator； ◎ Circulating can make the viscosity larger easy flow of material liquid evaporation； ◎ Access to materials, liquid level and the required concentration can be controlled； ◎ Evaporation of water：2T/h-5T/h；
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Tube sterilization system
◎ This machine is mainly used in a variety of enrichment material sterilization； ◎ Suitable for hot filling bottles (cans) tomato； ◎ Import and export cover fast-mounted for easy cleaning； ◎ Temperature：sterilization≤98℃（controlled automatically)； ◎ Have a reflux device at low temperature； ◎ The external is equipped with insulation layer to prevent the loss of heat energy consumption； ◎ Processing capacity：0.25-1T/hour（adjust the speed）； |
Scope of application
Suitable for (pure tomato sauce、ketchup、tomato sauce )production of12-14%、16-18%、20-22%、24-26%、28-30%.
Raw material:25T/day to 120 T/day.
System composition
Cleaning machine、choosing machine、crusher machine and skirt board、hot/cold broke preheating、beating machine, evaporator, storage tank, the sterilization machine and aseptic filling equipment.
Main features
☆ Beautiful appearance, reasonable design of a full set of system stable operation, high efficiency and energy saving, low steam consumption.
☆ Material storage pool and product savepoint is not required in the processing.
☆ Uninterrupted cycle process.
☆ According to customer's technical requirements, choose cold or hot breaking.
☆ Forced circulation evaporator, the viscosity of tomato sauce to flow easily evaporated, concentrated short time.
☆ Evaporator evaporation temperature is low, Heat is fully utilized, mild tomato sauce is heated, the tube is heated evenly and heat transfer coefficient is high, can prevent the phenomenon of "dry wall”.
☆ Using the special structure of the condenser, and in normal operation in the case of the cooling water temperature 30 ℃ even higher.
☆ Continuous access to materials, level with the desired concentration can achieve self-control.
☆ Tube sterilization and aseptic filling combination synchronized CIP system (self-cleaning)) and SIP (self-disinfection system).
☆ No product legacy into the cooling tower.
☆ With advanced technology to maximize the energy savings.
☆ Integrated water cycle system, the lowest consumption.
☆ Complete supervision system, equipped with a control room to monitor each stage of the process.
The implementation of public works
1、Cable, bridge, slot, power wire, electrical accessories: according to user's workshop, installed by users themselves；
2、Other ancillary works
◎ Cement soaked collection system, installed by the user；
◎ Weeding equipment, installed by the user；
◎ Cooling water circulation system，installed by the user；
◎ Compressed air station，installed by the user；
◎ Steam generator，installed by the user；
◎ Steam piping, water pipeline, electrical lines, etc. according to the user plant design，installed by the user；
Tomato sauce production line Manufacturer
Elite Food Machinery focuses on providing high-quality pharmaceutical processing equipment for fruits and vegetables, and excellent service with years’ expertise. Elite Food Machinery provides you with wholesale, customization, OEM & ODM service...
If you have any questions about tomato sauce production line, tomato sauce processing line, tomato production line,tomato paste production line, please don't hesitate to contact us at any time. We will provide detailed information and technical support about the features, specifications, solutions and customization options of pharmaceutical processing equipment for fruits and vegetables... Welcome you to visit our factory!
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